1000 LPH Commercial RO Plant

Category:

Product Description

ASSUMPIONS

 

FEED WATER TDS                                         4500ppm

Fluorides                                                          1ppm

Iron                                                                  0.1ppm

Turbidity                                                          5

pH                                                                   7.5 & > 6.5

The plant has been designed as per the above parameters depending upon your water test results.

Scheme:

Raw Water Pump→ Sand Filter → Carbon Filter → Anti Scalent Dosing System → Micro Filtration→ High Pressure Pump → Membrane

FEED WATER TDS                                                4500PPM

PRODUCT WATER                                               1000 Litre Per Hours

RECOVERY                                                 55% to 75%

SALT REJECTION                                     95%

In case of high Turbidity customer needs to provide a settlement tank and Alum dosing system is to be incorporated. The cost of the same has not been considered with in the scheme.

 

Technical Specs:

Raw Water Tank (Client Scope)

This tank ensures a constant supply of the raw water to the machine.

 

Feed Water Pump

The system would require an Inlet Pressure of 2 Kg/cm2 minimum for smooth operation. To provide the same the Raw Water Pump is being incorporated in the system.

Description

Make                                                   :                       Crompton Greaves

Power                                                  :                       1.5 Hp 230 Volts

Phase                                                   :                       Single

Type                                                    :                       Mono Block

PRESSURE SAND FILTER

The system is required to be feed with “0” turbidity water. The Pressure Sand Filter is incorporated in the system to ensure the same. The Pressure Sand Filter offers a filtration up to 30 microns.

The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5 Kgs/cm2, Multi Graded Sand Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the sand filter.

The filter is designed for 14m/sec internal flow for proper filtration.

Description:

Vessel                                      :                       Paintair

Size                                         :                       13”54”

Volume                                   :                       105lts

Media                                      :                       Silica Sand Multi Grade

Min Operating Pressure          :                       1.5kg/Cm2

Max Operating Pressure          :                       4.5kg/Cm2

Avg Operating Pressure          :                       2-3kg/Cm2

ACTIVE CARBON FILTER (ACF)

This system is required to be feed with NIL Chlorine water. The Activated Carbon Filter is incorporated in the system to ensure the same. It also ensures that the water is color less, odor less and contains no dissolved gases.

The Filter consists of a Non Corrosive Vessel that can withstand pressure up to 6.5Kgs/cm2, Multi Graded Sand and Activated Carbon Filtration Media for filtration, Internal Distribution System to distribute the water evenly inside the vessel for proper filtration, Multi Port Value (MPV) for easier operation along with Back Wash and Rinse facilities, a stand to hold the MPV in position and Pressure Gauges to know the position of the Activated Carbon filter.

The filter is designed for 14 m/sec internal flow for proper filtration.

 

Description:

Vessel                                      :                       Painter

Size                                         :                       13”54”

Volume                                   :                       105lts

Media                                      :                       Activated Carbon

Min Operating Pressure          :                       1.5kg/Cm2

Max Operating Pressure          :                       4.5kg/Cm2

Avg. Operating Pressure         :                       2-3kg/Cm2

 

 

 

 

 

 

 

ANTI SCALENT DOSING SYSTEM

The ANTI SCALENT DOSING SYSTEM gives the system an extra protection towards any kind of scale formation over the membranes. Chemicals are chosen depending on the water analysis report of the raw water. These chemicals are dosed in the water inflow drop by drop. The chemicals agitate the dissolved particles in the water so as not to allow them to settle down on the membrane surface.

 

Description:

Make                                                   :           E-Dose

Type                                                    :                       Diaphragm Type Metering Pump

MOC Of Diaphragm                            :                       PP

Capacity                                              :                       6 LPH

Drum                                                   :                       Plastic

Dosing Chemical                                 :                       1Ltr..(During Installation)

MICRON FILTER

 

Due to the induction of the Dosing Chemical some of the particles may coagulate in the water. This coagulated particals cannot be allowed to enter the membrane. The Micron Filter ensures that all such particles above the size of 5 Micron are being filtered out of the water so as to enhance the system life. It also ensures that even all undisolved particles above the size of 5 Micron are being filtered out.

 

Description:

No. Offered                                         :                       Two

Jumbo Housing                                                :                       PP

Specs                                                   :                       Single Elements

Filters Nos. Offered                             :                       Two

Micron Rating                                      :                       5 Micron

HIGH PRESSURE PUMP

In the system, the membrane filtration takes place at high pressure only in the range of 8-14 KG/CM2. To provide such high pressure the Pressure Booster Pump is being induced in the system to boost the pressure to the required level for the proper filtration process.

 

Description:

Make                                                   :                       Kirloskar, LUBY, CRI

Power                                                  :                       Single Phase

Wattage                                                :                       3-23

Type                                                    :                       Virtical Multi Stage

Pressure Rating                                                :                       1.5 M3 At 140m Head

Max Pressure                                       :                       17 Kgs/Cm2

Normal Operating Pressure                  :                       8-14 Kgs/Cm2

 

 

DOSING PUMP         :       E-DOSE

 

 

MEMBRANE HOUSING

The membrane housing provides the shell for the membranes to allow the highly pressurized water to pass through the membrane.

 

Description:

MOC                                                    :                       FRP

No. Offered                                         :                       TWO

Specs                                                   :                       440 (Two Element)

Max Pressure                                       :                       21 Kgs/Cm2

Operating Pressure                               :                       9-14 Kgs/Cm2

MEMBRANE

 

The system consists of Thin Film Composite Membrane made out of Poly Urethane acetate that provides a filtration level upto 0.0001 micron. These operate at a pressure between 9-14 KGS/CM2 this result in a dissolved salt rejection of upto 95%. The membrane separates the water into two streams. One is the premed or the product water and the other is the rejection.

Description:

Make                                                               :  Vontron / Hydronautices/ CSM

Specs                                                               :                       4040

No. Offered                                                     :                       Four

Operating Pressure                                           :                       9-14 Kgs/Cm2

ACCESSORIES

 

ELECTRICAL CONTROL PANEL

MOC                                                               :                       Plastic

Power                                                              :                       Single Phase

Conductivity Meter                                        :                       Inbuilt

LPS Adjuster                                                  :                       Inbuilt

HPS Adjuster                                                  :                       Inbuilt

 

WET PANEL

MOC                                                               :                       Stainless Steel

Flow Meters                                                    :                       Two

Pressure Gauges                                              :                       Two

LPS                                                                 :                       One

HPS                                                                 :                       One

 

 

 

 

SKID

MOC                                                               :                       Stainless Steel

PIPING

Raw Water Pump to Micron Filter                 :                       UPVC

Micron Filter to Flow Meters                          :                       UPVC

Product Line                                                   :                       UPVC (As Per FDA & NSF)

Reject Line                                              :                               UPVC

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